What
do you mean mid season maintenance?
I saw my first coloured leaves last week, while heading up north last
week. Yep, fall is coming and as
my buddies Rich and Al say ÒDe-nile isnÕt just a river in Egypt you knowÓ. Some people dread the season change,
but I love the fall and do most of my pleasure riding in September and
October. So, the amount of mileage
I put on in the fall can sometimes reach the 50% mark of the years total, hence
my mid season estimation. The way
I look at it, autumn is when I finally start riding for pleasure, and not just economical work transportation.
Months of commuting put a special kind of wear and tear on a bike. I have, for instance, 3 turns to get
into work. Interspersed with those
three turns is 60 km of accelerating, decelerating, clutching and generally
just going straight on the highway.
The first thing that reminded me that commuting related maintenance was
required was this new tendency for the bike to hunt around or weave on the
highway. I quickly realized that
the bike was getting trapped in the tire ruts that get sunk into major multi
lane highways. Millions of cars
and transports every year sink the pavement, causing these deep ruts. These ruts normally donÕt capture a
motorcycle due to the rounded profile of the tires, but when a tire starts to
lose that profile and develop a flat spot in the middle, it wants to keep the
bike straight up and down. So,
when you try and get out of one of those tire ruts on the highway, the bike
just tips over a little and turns itself right back in! Bikes used primarily for commuting will
develop this square profile gradually, without the rider even knowing. If you look at the tire from the top,
you will see the edges of the square, and know that a change is well over
due. However, if you are a rider
that rides mostly on two-lane blacktop, the tire will wear strangely as well,
but in a slightly different way.
Two lane highways are built with a crown in the middle, which slopes off
to both sides of the road for the primary reason of water drainage. Here in North America, unless passing,
we drive on the right side of the crown, which will cause accelerated wear on
the left side of the tire. You
will notice it on the front tire first as it has a smaller footprint than the
rear, so it takes more wear over a smaller area. Both of these highway related wear patterns cause flat spots
on the tire with corresponding ÒedgesÓ on both sides of the flat. The sensation
is a very unnerving lack of confidence when initiating a corner. This sensation is caused by the extra
handlebar effort required to force the bike off of the flat spot, which is
quickly followed by a very nervous feeling as the bike tries to balance up on
these sharp ÒedgesÓ midway through the turn. At the time, you canÕt put your finger on why the bike feels
terrible going through a corner, but perhaps now you have some ideas to think
about.
Another traffic related maintenance issue is definitely the
clutch. In stop and go traffic, it
is common to leave the transmission in first gear and simply pull in the
clutch. The vast majority of
todayÕs street bikes use what is called a multi-friction plate type
clutch. When you come to a stop
and pull in the clutch, you lift the clutchÕs faceplate away from the basket, allowing
all the metal and friction plates to move away from each other (slightly) which
disengages the crankshaft from the transmission. So now, the crank is still spinning somewhere between
1-2,000 rpm (idle speed). The
crankshaft is typically meshed directly to the primary gear, which is riveted
to the back of your outer clutch basket.
In a street bike, the reduction here is usually between 1.5 to 2 times,
which is roughly halfÕs the crankÕs rpm.
If you have ever looked at a clutch apart, you will notice that the
friction plates have outer fingers on them that engage the outer clutch basket
(attached to the crank), and the interspersed metal plates have inner fingers
on them that locate them to the clutchÕs inner basket (bolted to the
transmission). So at a stop, the
friction plates are spinning just under 1000 rpm and the metal plates are
motionless. Heat is rising
fast! The outer faceplate that
lifted off of this stack of interspersed metals and frictions when you pulled
in the clutch lever now returns via the clutch springs when you ease the clutch
lever back out, engaging the clutch.
The springs gently sandwich all of these plates together which causes
even more heat from the friction.
This continues as the transmission starts to turn and accelerate up
until the speed of the metals match the speed of the spinning frictions. At which point the clutch lever is all
the way out and the clutch basket is again spinning as one. All of this heat build-up, if unchecked
in stop and go traffic, will eventually warp the metal plates and burn out your
friction plates. Then, under hard
acceleration, the clutch will slip (engine rev up without the bike
accelerating), this will get worse until complete failure follows. Needless to say, clutch service is in order. Bikes with a hydraulic clutch to
initiate this ballet of heat use a master cylinder and piston to push a rod
that lifts the faceplate. This
system works very smoothly and benefits from automatically adjusting each use,
but a pile of heat gets absorbed into the hydraulic fluid (commonly brake
fluid) during heavy clutch use. It
is common for your clutch fluid to need changing more often than your front
brake fluid in high use situations.
If your clutch fluid overheats, you donÕt really feel the lever go
spongy like you would with the brake lever. However, when the fluid degrades, the faceplate doesnÕt lift
off the basket as far when you pull in the clutch lever. This generates even more heat, as the
plates are closer together from friction, worsening both of these problems.
DonÕt forget to keep a close eye on your brake pads, as commuting will
burn them up too. So remember,
even though your not carving up the corners, you bike is wearing out in ways
you may have not even imagined.